Sialkot Production Facility // Unit 01 & 02

Engineered Under
One Industrial Roof.

Eliminating middlemen and external subcontracting. Our 3-story Sialkot facility integrates CAD digitizing, Italian sublimation calenders, automated cutting, and 80+ Juki stitching lines for seamless B2B contract supply.

Facility SpecificationsLive Audited
CAD SystemGerber Auto High-Ply Cutting
Sublimation Heat220°C ± 1°C Precision
Stitching4-Needle 6-Thread Flatlock
Ball BondingHydraulic Thermo-Fusion
Zero Child LaborISO 9001:2015
0K+
Monthly Output
Units / Month
0+
Stitching Lines
Juki Stations
0K
Floor Area
Sq. Ft Facility
0+
Global Reach
Export Countries
Departmental Specifications

Machinery & Production
Lines Breakdown.

Every step is handled in-house with Japanese and European industrial hardware to eliminate subcontracting delays.

CAD Pattern Digitizing & Automated Cutting
Dept // 01Gerber Technology

CAD Pattern Digitizing & Automated Cutting

Gerber computerized digitizing eliminates manual pattern cutting errors across XS to 5XL sizes, ensuring 100% panel alignment before sublimation.

  • Automated vacuum multi-ply cutting
  • 0.2mm sizing tolerance
  • Computerized nesting system
220°C Italian Rotary Sublimation
Dept // 02Kiian Italian Inks

220°C Italian Rotary Sublimation

Large-format thermal calenders embed ink directly into poly fibers, maintaining vibrant colors and stretch without cracking.

  • Fade-proof Italian dyes
  • 220°C constant rotary heat
  • 50+ wash color fastness
Master Stitching & Assembly Lines
Dept // 03Juki Precision

Master Stitching & Assembly Lines

Heavy-duty industrial stitching stations built for high-impact sports jerseys, American football armor, and baseball pants.

  • 4-needle 6-thread flatlock
  • Reinforced seam strength
  • Overlock edge binding
32-Panel Thermo-Bonding Ball Presses
Dept // 04Hydraulic Fusion

32-Panel Thermo-Bonding Ball Presses

Thermal seamless ball fusion technology replacing traditional hand-stitching for match-grade FIFA quality soccer balls.

  • FIFA Pro zero-water fusion
  • Consistent sphericity check
  • High-pressure PU hold
Production Workflow

From Raw Material to
Export-Ready Carton.

A transparent 6-stage pipeline managed fully in-house — no subcontracting, no quality compromises, no delays.

Step 01

Raw Material Sourcing

Imported PU leather, dry-fit yarns, and YKK zippers sourced from audited suppliers.

Imported Inputs
Step 02

CAD Cutting

Gerber computerized digitizing + vacuum multi-ply cutting for zero deviation.

0.2mm Tolerance
Step 03

220°C Sublimation

Italian Kiian inks embedded via high-pressure rotary heat calenders.

Fade-Proof Dyes
Step 04

Master Stitching

80+ Juki 4-needle 6-thread flatlock stations for reinforced seams.

Reinforced Seams
Step 05

Inline QA Lab

Tensile, water absorption, and colorfastness tests on every batch.

ASTM Standard
Step 06

Export Packaging

Barcoded polybags, custom hangtags, and master cartons for global dispatch.

Retail-Ready
Quality Assurance Protocols

4-Stage Inline QA &
Material Testing Lab.

Zero Compromise Policy100% Pre-Shipment Inspection
Test // 01

Tensile Seam-Burst & Pull Test

4-needle flatlock seams tested on motorized tensile strength testers to prevent blowouts during intense match tackling.

Standard: ASTM D5034
Passed: >380 N Breaking Force
Test // 02

FIFA Water Absorption Test

Thermo-bonded match soccer balls submerged under pressure cycles ensuring zero weight gain in heavy rainy conditions.

Standard: FIFA Quality Pro
Passed: <2.5% Water Absorption
Test // 03

50x Wash Colorfastness

Sublimated jersey panels tested against harsh detergents and industrial tumble drying to guarantee vibrant colors all season.

Standard: AATCC Grade 4.5+
Passed: Zero Color Bleed
Test // 04

Impact Absorption Test

High-density EVA foam and protective armor padding evaluated under drop-weight impact sensors for elite shock reduction.

Standard: CE EN 13277
Passed: 94% Force Dissipation
ISO 9001:2015 Certified
SEDEX Audited Facility
Zero Child Labor Compliance
100% Inline Inspection
Production Capacity Planner

Real Monthly Capacity &
Turnaround Timelines.

Capacity 82% AvailableAccepting Q2 / Q3 orders
Discipline Specification

Soccer & Footballs

FIFA Quality Pro Standard
01
Monthly Capacity
45,000+ Balls

35,000 Kits per month

02
Sample Prototype
07 Days

DHL Express

03
Bulk Lead Time
18 – 24 Days

FOB / DDP shipping

04
Minimum Order
100 Balls

40 Kits minimum

Allocated floor machinery: 18 Dedicated Stitching & Heat Presses
Request Custom Spec Sheet
Dual-Shift Operations
Real-Time Floor Monitoring
Weekly Production Reports
Audited & Certified

Compliance You Can
Verify Independently.

Every certificate is issued by accredited third-party bodies and available for download. Audit reports shared on request.

Valid till 2026

ISO 9001:2015

International Standards Organization

Quality Management System certified for sports goods manufacturing.

Verified
Active

CE Marking

European Conformity

Protective equipment (helmets, pads) compliant with EU safety directives.

Verified
4-Pillar Audited

SEDEX / SMETA

Sedex Global

Labour standards, health & safety, environment, and business ethics.

Verified
Audited

BSCI

Business Social Compliance Initiative

Social compliance verified across all production units.

Verified
Verified

Zero Child Labor

Independent Audit

Strict compliance policy — no underage labour at any stage.

Verified
Standard

FIFA Quality Pro

FIFA Testing Facility

Match-ball manufacturing capability meeting FIFA quality norms.

Verified

Need full audit reports & test certificates?

We share complete SEDEX, BSCI, and QA documentation with buyers on request.

Request Audit Pack
FACTORY INSPECTION & CONSULTATION

Verify Our Facility
Live on Video or In-Person.

We maintain total transparency with international procurement heads. Schedule a live WhatsApp/Zoom floor walkthrough to inspect our stitching lines, or visit our headquarters in Sialkot, Pakistan.

Small Industrial Estate, Daska Road, Sialkot, Pakistan
SCCI Registered // ISO 9001:2015 Verified